Monthly Archives: November 2017

22/11/2017 · 9:55 pm

A Trip to the Sarson’s Vinegar Factory

SARSONS-LOGO

A couple weeks ago I was invited by the iconic British condiment company, Sarson’s, to have a look around their factory and see the process of vinegar-making. They contacted me as they had noticed my little blog and thought I might be interested in seeing what they do because they make vinegar in the traditional way; and we’re all about tradition here at British Food: A History.

The word vinegar comes from the French words vin meaning wine of course, and aigre meaning sour or sharp, so when we talk about British malt vinegar, it’s actually a bit of a misnomer. What is in your bottle of Sarson’s used to be called alegar: sour ale! I think the word should be brought back (I’ll pop a note through to Mr and Mr Sarson).

Vinegar – aka ethanoic or acetic acid – is produced when specialist bacteria called acetobacteria metabolise normally deadly alcohol (ethanol) and harness energy from it. It takes a real specialist to use this killer chemical as a food source. Vinegar is, of course, an excellent preservative itself.

It is thought that vinegar and alcohol fermentation were discovered and refined in tandem, and the earliest example of vinegar-making goes right back to the ancient Babylonians who were brewing it from their beer and wine in 4000 BC! The ancient Romans refined methods somewhat, using wooden barrels to age and develop flavour.

The rear of the original London factory (Southwark Local Studies Library)

There are there are many types of vinegar, but malt vinegar, which is made from barley, is uniquely British, although these days it does travel a bit. Barley was a very important crop in Britain as it was grown to eat, but also to make ale. The average person in mediaeval England would drink around a litre of ale a day and it was the main source of calories for many (and much safer to drink than the water). Our love of ale meant there was plenty spare knocking about to transform into alegar. Sarson’s are the only company still making it in the traditional way and they have been producing it since 1794.

Before I had even arrived, I was greeted a delicious sweet and sour malt smell, and when the taxi pulled up outside the Manchester factory I was greeted again by the lovely folk who run the place. I donned my lab coat, safety glasses, hard hat and beard snood, and looking altogether pretty damn sexy I headed over the see the initial steps in the process.

I had always assumed that when malt vinegar was made, ale would be bought in and then fermented, but this is not the case! Sarson’s do the whole process from start to finish, including making the ale itself. It is truly made from scratch.

Barley grains

The first step is to lightly mill the barley so that the grains can crack open. It is then soaked in spring water and heated up in mash tuns: huge metal vats that constantly stir the barley and the water is collected. This process of mashing extracts the sugars.

Swishing away the sweetwort

I was allowed a little taste of the sugary liquid – or sweetwort – and couldn’t believe how sweet and delicious it was (when I got home, I looked in a few old books and found that home-made barley water was produced in essentially the same way).

The cooled sweetwort now enters the first round of fermentation: yeast is added so it can get to work anaerobically turning sugar into alcohol. This six-day process produces a barley ale that is a whopping 9.5% alcohol.

Now the alcohol can be converted into vinegar in the second round of fermentation. It was this part of the process that I found to be truly amazing: I assumed that to make a product and attain perfect consistency between batches, Sarson’s would have to seed the ale with a mother (or mother-of-vinegar to give her full title, a of plug acetobacteria) that had been carefully selected over years or even decades, to produce a unique strain (wine and beer makers do this with their yeasts). What Sarson’s actually do is simply add the shavings of the bark from the larch tree, which naturally harbours a community of acetobacteria species. This all happens in wooden tubs called acetifiers and it takes seven days for the larch bacteria to do their magic.

The huge physics-defying oak barrels!

For the last stage, the vinegar is stored in huge 40 000 litre barrels – some 100 years old – to be standardised to the correct strength (5% ethanoic acid).

Standardising the final product

The vinegar is heated up to kill the bacteria and it is piped through to the very noisy and exciting bottling room. I loved watching the bottles rattling around on the conveyor belts. It was as though I had literally stepped through the arch window on Playschool!

Then, to top it all off, they handed me my very own personalised bottle of malt vinegar!

Many thanks to Sarson’s for asking me to come to their place and let me be a nosey parker for an afternoon – I will certainly be paying the malt vinegar I put on my fish and chips in even higher regard from now on!

Next post, I’ll write a little bit about how we use – and used vinegar in the home.

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17/11/2017 · 7:40 pm

How to Make Medlar (or Quince or Crab Apple) Jelly

Last post I told you all about the overlooked fruit the medlar (or openarse). It’s a tricky one as it can’t just be picked and eaten like most dessert fruits. The way to get the most of any medlars you do get your hands on is to make a jelly, a beautiful deep vermillion preserve which makes an excellent accompaniment to game, roast or cured meats and cheese.

I thought it would also be a good opportunity to go through the process of making a jelly preserve; something I have been threatening to do for a while. This recipe works well with the close relations of the medlar: the quince and the crab apple.

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Choosing the fruit:

There is a bit of disagreement as to how ripe your medlars should be; some say only unripe medlars should be used, others that ¼ to ½ of them should be bletted (soft and brown). I have only ever used unripe ones – these produce a clear, bright jelly with an astringency comparable to strong tea. Next time, I’ll be patient and wait for a good proportion of them to blet.

Medlars are high in pectin, a chemical glue that sticks plant cells together. As fruit ripens, the pectin is broken down by enzymes making the fruit soft. When making a jelly, one needs to release the pectin by boiling the fruit until pulpy so that it can set the jelly. If using a lot of ripe fruit, I would suggest adding some crab apples or tart eating apples such as Cox’s orange pippins or russets. Alternatively, a proportion of the sugar can be replaced with jam sugar, ensuring a decent set.

Quince and crab apples do not have this problem and you should be okay.

It’s worth mentioning that if you only have a few medlars, quinces or crab apples, you can supplement with some regular apples and the resulting jelly will be still be great. I’ve made quince jelly with 50% apples before and it was delicious!

Ingredients and equipment:

Aside from the fruit, all you need is water, granulated sugar and some optional cider vinegar. I think a little vinegar cuts through the sweetness very well, but you can leave it out if you prefer.

I don’t add herbs and spices to medlar or quince jelly, but crab apple jelly can benefit from some subtle flavouring: things like rosemary and thyme work well as do cinnamon, cloves and black pepper.

Specialist equipment is easy to get hold of and inexpensive: you’ll need a good-sized sheet of muslin or a jelly bag (though a tea towel or pillowcase will also do the job), a sugar thermometer or temperature probe, and some jars with lids.

Method:

Day One

Scrub the fruit(s), chop roughly – there’s no need to peel or core the fruit – and place in a large pot along with any herbs and spices if using. Just cover the fruit with water and bring to a good simmer and add some cider vinegar, around 50 ml per litre of water.

Turn on the heat, cover and simmer until very soft. Very hard fruit can take an hour, though I do give things a helping hand by squishing the fruit against the side of the pan with a wooden spoon.

When the fruit is ready, scald your muslin or jelly bag iwith hot water. If using a jelly bag, place it on its stand with a bowl beneath it, if using muslin, use it to line a bowl. Carefully, ladle the fruit and cooking liquor into the bag/lined bowl – be careful.

The jelly bag can be left to do its thing, but if just using muslin, a little extra work is required: collect up the edges and tie them well with string. You now need to hang this hot haversack of pulp over the bowl to drip overnight. I hook it over a cupboard handle and then in the fridge to keep the fruit flies off. However you do it, make sure things are securely tied – those bags can be pretty weighty.

Day Two

By now, the liquor should have stopped dripping, but give it a squeeze just to see if you can get any more out. Don’t worry of the juice has gone cloudy, this is common with medlars.

Measure the volume of juice and pour into a heavy based stockpot. To this, add your granulated sugar in the ratio of 500g sugar for every 600ml of juice. Turn the heat on and stir until the sugar has fully dissolved. At this point, clip on your sugar thermometer, if using. Turn up the heat so that the syrupy mixture can boil hard. As you wait for this to happen, pop a saucer into your freezer. Skim away any scum that is thrown up.

Let the syrup boil for at least twenty minutes and check the temperature – pectin sets at 105°C. Sometimes jellies don’t always set, so it’s best to double-check with the wrinkle test. Remember that sauce in the fridge? Take it out and drop some of the jelly onto it. Let it cool for a couple of minutes. If it wrinkles when you push it with your finger, all is well and the jelly is ready to be potted into sterilised jars.

(Sterilising jars is easy: place on a baking tray and pop into an oven preheated to 125°C for at least 25 minutes. I usually put mine in as the jelly is coming to a boil. Any rubber seals can be scalded in boiling water closer to the time.)

Use a jug to pour the jelly into jars, don’t overfill here, a gap of one centimetre below the rim is good. Some jars have a helpful maximum fill line on them. Seal with the lids as soon as you can. Be very careful here!

The next day, the jelly should be set, but sometimes it takes a few days, especially if vinegar was used.

The jelly will keep for 6 months unopened, once open keep in the fridge.

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12/11/2017 · 4:58 pm

Forgotten Foods #7: Openarses

I’m continuing my mediaeval-themed posts with a somewhat infamous forgotten fruit: the openarse.

This unusual fruit is a member of the Rosaceae family which contains within its members familiar apples and pears as well as the less familiar, such as quinces, rosehips and sorbs; and like many of the cultivated varieties within this group, they made their way over here from Asia Minor. They quickly nestled themselves into the English mediaeval orchard, becoming an essential fruit crop.

The openarse looks superficially like a russet apple’s withered twin; all squat, rough and green-brown. Turn it over and you’ll see how it gained its name. The calyces, usually small and tightly puckered on the underside of an apple or pear, are very large and lobular, protruding somewhat, giving it a definite rusty sheriff badge appearance. They also sometimes called grannies’ arses. Nice.

According to Jane Grigson in her Fruit Book, the ‘English name openarse, gradually and politely, …was superceded by the French-derived medlar.’ That said, the French also call them dogs’ arses. Trust them to be more vulgar us!

During the mediaeval period, medlars were widely cultivated in England, reaching peak production in the 1600s. They were a useful fruit because they store well, ripening up quite a while after picking. At first, however, they are rock hard, sour and terribly astringent. Picked in late autumn (some say to wait after the first frost) and stored in a cool, dark place, they begin to soften and sweeten. This controlled decay – called bletting – converts starch to the fruit sugar fructose and reduces the acid and tannin levels dramatically. It’s quite nice to see the fruits bletting at different rates and times; some blet on the tree, some take weeks post picking. You can see how this steady supply of ripening fruit would have been extremely important to mediaeval people during winter (see this post on mediaeval feast and famine for more information).


A bletted medlar

The traditional way to eat the fruit is to squeeze your openarse between your fingers so that the pulp can be either picked or sucked out. The medlar was considered very good for digestion and so would be taken after a meal with port (science is revisiting these ideas and has provided some experimental evidence that it is indeed the case). The taste is pleasant, lying somewhere between tart apple and sweet prune. Because the medlar was generally eaten in this way, recipes don’t tend to appear in old cook books; the only common recipe is for medlar jelly (which will be the subject of the next post). However, I did find one for a medlar tart in Thomas Dawson’s 1596 book The Good Housewife’s Jewel:

To Make a Tart of Medlars

Take medlars that be rotten and stamp them. Then set them on a chafing dish with coals, and beat in two yolks of eggs, boiling it till it be somewhat thick. Then season them sugar, cinnamon and ginger and lay it in the paste.

Thomas Dawson was a contemporary of William Shakespeare, and an openarse can be found in a Shakespeare passage. From Romeo and Juliet:

Now will he sit under a medlar tree,

And wish his mistress were that kind of fruit

As maids call medlars, when they laugh alone.

O Romeo, that she were, O that she were

An open-arse and thou a pop’rin pear!

A pop’rin pear, by the way, looks rather like a cock and balls. O! the camp bawdiness of it! I’m going to have to lie down.

Amusingly, the prudish Victorians replaced ‘openarse’ with ‘et cetera’, which – if you didn’t know of the replacement – makes no sense at all and, more importantly, spoils the joke.

FYI: Chaucer mentions openarses in the Canterbury Tales, and the earliest known use of the word goes right back to the 10th Century!

Colour plate from unknown source

Sourcing Medlars

After reading this, I expect you are simply dying to get your hands on some openarse yourself. This will be tricky; they are no longer grown commercially, so you’ll either have to plant one yourself or find a feral tree. If you live in the south of England this may not be an impossible task as many villages grew them in public spaces.

They are lovely trees – they grow untamed, sprawling in any direction they choose. They grow slowly, but still produce quite a large crop, so even a small tree would provide you with a decent glut of openarse. This is definitely the fruit tree for the lazy gardener.

As for me, I know the whereabouts of an ignored medlar tree in Manchester, but I’m keeping quiet about it; I don’t want all and sundry picking at my openarses now do I!?

I’ll stop now.

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